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Larry and I have come to the conclusion that if it can go wrong it will.
We tried to complete in 6 months what should have been a 1 year project.
Seems that everything involved in this build has had to be modified to
work for our application. There is one noted exception. The Shrock Works
Front Bumper went on without any inference or problems. This is one
piece of equipment that was designed to work and play well with others.
Way back in January we pulled the Samurai into the garage and started a
scrap pile. Everything but the engine block and body went to e Bay.
We started fresh with a new hybrid rear axel from Trail Tough) getting
rid of the 5.38's for a set of 5.12's. We turned it into a full floater
with Subaru front calipers. Had to modify the spring pads to fit.
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Put the transfer case back in after putting on a new front output
section. It was torn off during the roll over last year. Came out the
next morning and all the oil was on the floor and not in the case. Damn,
there is a crack some were? Pull the case back out and inspect it. Yep,
cracked at the passenger side mounting bolts. Dig through the parts pile
in the back yard and find a case rear section. Go to pull the arms off
to mount the Might Kong. Yep the bolts break off flush. Drill and tap
and the case is ready to go back in. |
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You
have seen pictures of the Aluminum Dash (from Petroworks) going
in. It looks awesome. Made a few mistakes in the wiring but they were
minor. Put windshield on with a new fold down kit. Great, the dash does
not seem to work with the fold down kit. Wiper motor does not fit when
going up and down. Pull the motor for now. Will have to resolve it
later.
The
day has come to start the engine! I hook up the lap top to the computer
hit the key. At least it turns over, won't start but it does turn. Check
it and there is gas coming out of the throttle body? Great we have
injectors leaking by. Remove the fuel lines and hook up a co2 bottle on
a regulator. Pump it up to 20 psi, close the bottle and the pressure
goes away? Open the throttle body and try again. Well there is the co2
gas rolling out. Yep bad injectors. If the truck does make the Melt it
will be on a Weber. |
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Two
of our supporting vendors have made heroic efforts to get parts to us.
Spidertrax had the PRP factory send the seats to us direct. They are
awesome! The prototype seat
mounting
kits are in shipping, are they going to make it in time?
With the roll over last year out Petroworks sport cage was two inches
short on the drivers side. Thank goodness it was and not Larry's head.
It took forever for the manufacture to ship them to Petroworks. They are
also in shipping. So in addition to some major pieces missing we have a
ton of little things. Heck the batteries still need hold downs. |
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Our maiden voyage was to the muffler shop. Lance (owner) of Hanks
Muffler installed a fully welded system Thursday late. If you own
a Samurai or another vehicle and you need exhaust work take it to him.
We let very few people work on our Samurai, Lance is now on that list.
You would not believe the quality of his work. Look for an article after
the Melt.
One of the projects that did go well is the custom GPS system. The truck
might not run but we will know where we are sitting.
Back to the garage... Not enough hours in the day or now at night!
Will it be finished??? |